Production Capacity

Pattern Construction

• Production and Custom Patterns and Plugs produced from prints or IGES Files
• Patterns for High Production runs and one-off custom
• Patterns on Match Plates for Iron, Stainless Steel and Bronze Castings
• Pattern Construction up 50 ft. in length and 16 ft in height
• CNC Machined part tooling and fixtures available

Molding Capabilities

• MarsKeel Lifetime Ceramicast Tooling System ™ available for Production Keel Accounts
• One-off Custom Molding from our MarsKeel Accusand™
• In house Molding Capacity for keels up to 200,000 lbs

Lead Alloy Casting

• Keel casting up to 200,000 lbs.
• Production and Custom One-Off castings
• Design Consultation for High Performance Custom keels
• CNC Machined finishes
• Custom coating applications
• Total Project Management available

Ferrous and Non Ferrous Castings

• Lloyds Register Certified Foundry

Ferrous

• up to 4500 lbs net cast weight
• heat resistant stainless steels
• corrosion resistant stainless steels
• carbon, low alloy and tool steel

Non-Ferrous

• up to 9000 lbs net cast weight
• Beryllium copper
• high conductivity copper
• bronze
• aluminum

Major Machining Available

CNC Turning

• 8 Units, 3-Axis Capability c\w Live Tooling
• Maximum Swing: 38”
• Between Centers: 165”
• Bar Feeder: to 1.75” Dia.

      CNC Horizontal Mills

• 5 Units, 5 axis.
• Max. Spindle Dia: 6” (152.4 mm)
• Max. Travel: 110” x 360”
• Max. Table Size: 96” x 320”
• Equipped with gundrilling attachment.

      Conventional Turning

• 4 Units
• Max. Swing: 50”
• Between centers: 360”

Fabrication Available

• CWB Approved, to CSA Standard W47.1 in Division 3.
• Custom Fabrications in Steel, Stainless Steel and Aluminum.
• Welding processes, MIG, TIG and Stick

 Plate Forming and straightening Available

• Plate Shear, 20’ long x 1.25”.
• Bending Forming, 1000 ton x 24”, 800 ton x 31’
• Plate Rolling, largest is 16’ x 22.5”